Update Beta

.github/workflows/build-beta.yml

@@ -4,6 +4,12 @@ name: Build and Publish Beta
 # rolling "beta" pre-release. The on-device "Firmware Channel" select points OTA
 # updates at these assets. Stable firmware is built/published separately by
 # build.yml (push to main -> GitHub Pages).
+#
+# NOTE: the unified firmware's Beta manifest is the manifest.json asset,
+# which only exists once this workflow has run after the unified-firmware
+# change. Merge to beta (or run this workflow manually) promptly after it
+# lands on main — until then, devices switched to the Beta channel get a
+# 404 on their update manifest.
 
 on:
   push:
@@ -37,8 +43,7 @@ jobs:
     strategy:
       matrix:
         include:
-          - { yaml: Integrations/ESPHome/CAST-1_W.yaml,   name: firmware-w }
-          - { yaml: Integrations/ESPHome/CAST-1_ETH.yaml, name: firmware-e }
+          - { yaml: Integrations/ESPHome/CAST-1.yaml, name: firmware }
     uses: esphome/workflows/.github/workflows/build.yml@9f6577fd37b5cf773ab1b9be929714a0dcd15661 # 2026.7.0
     with:
       files: ${{ matrix.yaml }}
@@ -73,24 +78,22 @@ jobs:
           GH_TOKEN: ${{ secrets.GITHUB_TOKEN }}
         run: |
           BASE="https://github.com/${{ github.repository }}/releases/download/beta-fw"
-          for v in w e; do
-            man=$(find "fw/firmware-$v" -name manifest.json | head -1)
-            if [ -z "$man" ]; then
-              echo "::error::manifest.json not found for firmware-$v"
-              exit 1
-            fi
-            echo "Rewriting $man"
-            # Make ota.path and parts[].path absolute release-asset URLs so the
-            # device never has to resolve a relative path against a redirected URL.
-            jq --arg base "$BASE" '
-              .builds[0].ota.path = ($base + "/" + (.builds[0].ota.path | sub(".*/"; "")))
-              | .builds[0].parts |= map(.path = ($base + "/" + (.path | sub(".*/"; ""))))
-            ' "$man" > "manifest-$v.json"
-            cat "manifest-$v.json"
-            gh release upload beta-fw "manifest-$v.json" -R "${{ github.repository }}" --clobber
-            find "fw/firmware-$v" -name '*.bin' -print -exec \
-              gh release upload beta-fw {} -R "${{ github.repository }}" --clobber \;
-          done
+          man=$(find "fw/firmware" -name manifest.json | head -1)
+          if [ -z "$man" ]; then
+            echo "::error::manifest.json not found"
+            exit 1
+          fi
+          echo "Rewriting $man -> manifest.json"
+          # Make ota.path and parts[].path absolute release-asset URLs so the
+          # device never has to resolve a relative path against a redirected URL.
+          jq --arg base "$BASE" '
+            .builds[0].ota.path = ($base + "/" + (.builds[0].ota.path | sub(".*/"; "")))
+            | .builds[0].parts |= map(.path = ($base + "/" + (.path | sub(".*/"; ""))))
+          ' "$man" > "manifest.json"
+          cat "manifest.json"
+          gh release upload beta-fw "manifest.json" -R "${{ github.repository }}" --clobber
+          find "fw/firmware" -name '*.bin' -print -exec \
+            gh release upload beta-fw {} -R "${{ github.repository }}" --clobber \;
           echo "Beta assets published."
 
       - name: Point beta-fw tag at the built commit

.github/workflows/build.yml

@@ -25,9 +25,10 @@ jobs:
     with:
       device-name: cast-1
       yaml-files: |
-        Integrations/ESPHome/CAST-1_ETH.yaml
-        Integrations/ESPHome/CAST-1_W.yaml
-      firmware-names: "1_ETH:firmware-e,1_W:firmware-w"
+        Integrations/ESPHome/CAST-1.yaml
+      # Maps CAST-1.yaml to the firmware/ output dir (the shared workflow's
+      # pattern key is everything after the last dash of the filename).
+      firmware-names: "1:firmware"
       core-yaml-path: Integrations/ESPHome/Core.yaml
       esphome-version: stable
       # Bypass check if manually triggered with bypass option

.github/workflows/ci.yml

@@ -14,10 +14,8 @@ jobs:
     uses: ApolloAutomation/Workflows/.github/workflows/esphome-ci.yml@main
     with:
       yaml-files: |
-        Integrations/ESPHome/CAST-1_ETH.yaml
-        Integrations/ESPHome/CAST-1_W.yaml
+        Integrations/ESPHome/CAST-1.yaml
       # dev excluded until the TemplateSelect .state incompatibility is fixed
       esphome-versions: |
         stable
         beta
-

.github/workflows/weekly.yml

@@ -13,10 +13,8 @@ jobs:
     uses: ApolloAutomation/Workflows/.github/workflows/esphome-ci.yml@main
     with:
       yaml-files: |
-        Integrations/ESPHome/CAST-1_ETH.yaml
-        Integrations/ESPHome/CAST-1_W.yaml
+        Integrations/ESPHome/CAST-1.yaml
       # dev excluded until the TemplateSelect .state incompatibility is fixed
       esphome-versions: |
         stable
         beta
-

Integrations/ESPHome/CAST-1.yaml

@@ -0,0 +1,16 @@
+# Apollo CAST-1 — unified firmware with WiFi + Ethernet in one image.
+# Ethernet is preferred when plugged in; WiFi (and its provisioning hotspot)
+# takes over automatically when it is not. See Core.yaml for all device config.
+
+esphome:
+  name: "apollo-cast-1"
+  project:
+    name: "ApolloAutomation.CAST-1"
+    version: ${version}
+
+dashboard_import:
+  package_import_url: github://ApolloAutomation/CAST-1/Integrations/ESPHome/CAST-1.yaml
+  import_full_config: false
+
+packages:
+  core: !include Core.yaml